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Care & Maintenance of your Streamline Wire
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The Streamline Wires and Tie Rods manufactured by Bruntons Aero
Products Ltd., have had the threads pre-coated with a Molybdenum
Disulphide grease, which should not be removed as it prevents galling
of the stainless steel terminal assemblies on the wires. Should this
high-pressure grease be accidentally removed, a fresh coating should be
applied prior to assembling the wires on the aircraft. Although
Bruntons Streamline Wires feature rolled threads, which are much less
likely to suffer from galling than cut threads, application of a
high-pressure grease is a necessary precaution.
Once in service, wires should be examined frequently as part of the
pre-flight inspection. Careful attention should be paid to any sign of
nicks or other defects. We recommend keeping the wires coated with a
light machine oil or wax to prevent exposure to the elements.
Although rare, failures can occur. The prime cause of failure of
wires is vibration due to improper tensioning. Please ensure that your
wires are tensioned in accordance with the aircraft designer or
manufacturer's instructions. Another cause of failure is stress
concentration from nicks, pits or similar defects leading to the
propagation of cracks. Aluminium javelins are not recommended (even
when padded) as they can concentrate the vibration / stresses. Salt
corrosion can occur even with stainless steel wires when the aircraft
is exposed to salt spray in coastal areas. This corrosion appears as
small greyish spots and can develop in to pitting which in turn can
lead to a concentration of stresses and ultimately cracking and
failure. However, application of a light oil or wax will help protect
your wires from salt spray exposure.
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